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HardCap Aerolite® Lightweight Bump Cap - 5cm Peak - Navy

Sell multiple: Piece
  • Conforms with EN 812
  • Weighs less than 135g
  • Polygiene® Coating
  • EPP Impact Liner
  • Tough HDPE Shell
: Navy
High Visibility Orange
High Visibility Yellow


Product Description


The HardCap AeroLite® is the lightest full shell bump cap available on the market.

A direct evolution of the popular HardCap A1+™, the HardCap AeroLite® represents the forefront of innovation within the JSP® head protection range, providing complete protection in its category by meeting the requirements of EN 812.

Developed and refined by JSP´s in-house Research and Development department, the HardCap AeroLite® weighs less than 135g without compromising on performance.

Features & Benefits

Full HDPE Shell
Underneath the sleek textile cover is a tough HDPE sheel and a lightweight EPP impact liner, carefully designed to allow for flexibility and comfort for the wearer.

Reflective Areas
Large reflective areas on the side panels of the cover and reflective piping around the peak provide extra visibility and improved safety in low-light conditions. Not available on HardCap Aerolite® 60°

Fit & Comfort
There is a replaceable padding to provide extra comfort and a better fit. The comfort pad and the sweatband are moisture wicking to move sweat away from the skin.

Peak Options
Available in black or blue as standard and with either a 5cm or 2.5cm peak. The longer peak provides better shade and the shorter peak provides improved vision when looking upward.

Air Flow Technology
The cover has large open weave panels allowing the easy transfer of cool air. This substantially reduces head build-up and discomfort for the wearer, especially when worn over long periods.

Anti Bacterial
The cover is removable and machine washable. The sweatband and padding are treated with Polygiene®, which reduces skin irritation, odours and wash cycles, and prolongs the lifetime of the fabric.

Embroidery Logos
Get your logo embroidered onto the front or back of your Hardcap A1+, HardCap Aerolite® or HardCap Aerolite® 60°.

Heat Transfer Logos
Heat transfer your logo onto either the front, back or side of your Hardcap A1+, HardCap Aerolite® or HardCap Aerolite® 60°.

JSP Logo Express®
Strengthen your corporate identity by applying a company logo on a range of our safety helmets. Minimum order quantities and set-up charges apply.

How does it work?
Polygiene® prevents the growth of odour-causing bacteria and fungi at the source, permanently!

Click here to find out more


Product dimensions
Outer packaging
MaterialPlain Paper/Cardboard
Features & Benefits
• The HardCap AeroLite® is arguably the coolest bump cap on the market providing better air flow than the HardCap A1+™ and all of its competitors.
• Weighing less than 135g without compromising safety HardCap AeroLite® is made using a lightweight EPP (Expanded Polypropylene) impact liner combined with a tough HDPE shell. All wrapped in a lightweight baseball style outer cap.
• Both the sweatband and comfort liner have been coated with Polygiene®, an anti-bacterial treatment that acts as an internal deodorant counteracting the development of unpleasant odours.
• The integrated sweatband is designed to be moisture wicking allowing liquids to spread out across the fabric increasing the rate of evaporation.
• Large reflective panels feature on the side of the HardCap AeroLite® adding product and user visibility.
• To add increased resistance to staining the stylish baseball cap outer lining has been treated with a DWR (Durable Water Repellent) coating that allows water to bead and roll off of the cap.
• We provide replacement covers and inserts as a cost effect alternative to replacing your end of life products (Sold separately).


Other Colours

Product Reviews

Weights & Dimensions

Pack quantity: 20
Height: 42CM
Width: 19CM
Length: 51CM
Weight: 3.65KG


How to use HardCap AeroLite® with other PPE
How to fit and maintain the HardCap AeroLite®
How to change the HardCap AeroLite® Comfort Pad with loops
How to change the HardCap AeroLite® Comfort Pad with sticky dots
Associated Products
Replacement Cover for Hardcap Aerolite® - 5cm Peak - Navy
Comfort Pads with Spare Hook & Loop Coins for Hardcap Aerolite® - Pack of 10
Inner HDPE Shell for Hardcap Aerolite® with Comfort Pads - Pack of 10